Mercury Marine Outboard Manuals
Mercruiser Parts Mercruiser Help Mercruiser Manuals Mercruiser Tools Mercruiser Sterndrives Contact
Mercury Outboard Shop Service Manuals

2-Stroke Outboards

PART NUMBER/ REVISION DATE MODEL (PREFIX)SERIAL NUMBERSBuy Now
90-25500 All models, 1965 and Prior All
90-68647 All Models, 1966 through 1974 All
90-75512 All Models, 1975 thru 1978, Except V-6 models. All
**90-83072 s/s to 90-824936 2A(646) (I) All
90-99503 / 1-884 2B (6A1) (I) All
90-44477--1 / 1192 2.2/2.5/3.0/3.3 All
90-43183/483 3.5/3.6 All
**90-83073 ss to 90-824936 3.5 (642) (I) All
90-96963 / 1-584 4A (6E0)/5C (6E3) (I) All
90-17308R02 May 2003 4/5/102cc Sailpower (U) 0A809601 and Above
(B) 09477830 and Above
(C) 0A809601 and Above
90-86136--1 /1-393 4 Gnat/90cc Sailpower4/4.5/7.5/9.8/20/40 All
**90-83074 ss to 90-824936 5A(661) (I) All
**90-83075 ss to 90-824936 8A(647)/8A (655) (I) All
90-12857 / 1-988 8C (6G1) (I) All
90-14679 / 386 8B(677)/W8 (677)/Marathon 8 (677)9.9C (682)/15C (684) (I) All
90-13449--1 / 1187 6/8/8 Sailmate/9.9/9.9 Sailpower/
210 cc Sailpower/XR10/Magnum 10/
10 Marathon/10 Sea Pro/15
(U) 0A197112 thru 0D280999
(B) 09503295 thru 09792199
(C) 0A708341 and Above
90-827242R02 / February 2003 6/8/8 Sailmate/9.9/9.9 Sailpower/
XR10/Magnum 10/10 Marathon/ 10 Sea Pro/15
(U) 0A197112 and Above
(B) 09503295 and Above
90-891600R02 / February 2003 6/8/8 Sailmate/9.9/9.9 Sailpower/
XR10/Magnum 10/10 Marathon/
10 Sea Pro/15
(I) All
**90-83076 ss to 90-824936 15A (651)/W15 (662) (I) All
90-825298940 / 99315 Marathon/15 Sea Pro All
90-92235--1 / 1984 18/25 (U) 6416712 and Below
(B) 9390290 and Below
(C) 7207857 and Below
90-43509--3 / 984 18/18XD/20/25/25XD25 Marathon/25 Sea Pro (U) 6416713 thru 0G044026
(B) 9390291 thru 09807908
(C) 7207858 and Above
**90-83077 ss to 90-824936 20A (653)/25A (648) (I) All
**90-83078 ss to 90-824936 25B (690)/28 (664) (I) All
90-84681--1 /2-1091 20C (6A9)/25C (695)/
W25 (695) /30A (689)/
W30 (689) With Thru Prop Exhaust
(I) All
90-826883R03 / November 2002 20 Jet/20/25/25 Marathon/25 Sea Pro (U) 0G44027 and Above
(B) 09807909 and Above
90-826148R03 / July 2003 30/30 Marathon/30 Sea Pro/
40 40 Marathon/
40 Sea Pro (2 Cylinder)
(U) 0G053314 and Above
(B) 09855139 and Above
90-42794--1 / 690 35/40 (2 Cylinder) (U) 5823918 and Above
(A) 9298956 and Above
(B) 9298956 and Above
(C) 7169338 and Above
90-84520--2 / 190 40A (676-A)/
40B (676-B) 40C (6E9)/
W40 (676-A)
(I) All
90-814676R1 / December 1996 30 Jet/40/40 Magnum (4 Cylinder) (U) 0C159200 and Above
(B) 9570305 and Above
(C) 0A748269 and above
**90-83079 ss to 90-824936 / 2-77 48 (670)/55 (663)/60 (675) (I) All
**SIS-883 ss to 90-824936 / 484 55EL (663) (I) All
**SIS-885 ss to 90-824936 / 584 W48 (670)/W55 (663)/60EL (6F0) (I) All
90-86135--5 /1-593 45 & 50 (4 Cylinder)
50 & 60 (3 Cylinder, 2 Carburetor) AND
70 (3 Cylinder, 2 Carburetor)
(U) 4576237 and Above
(A) 8042650 and Above
(B) 9136250 and Above
(C) 7088598 and Above
(U) 4571652 thru 6428681
(A) 8042350 thru 8074512
(B) 913582 thru 9392276
(C) 7087823 thru 7208333
90-817643R1 / December 1996 45 Jet/50/55 Marathon/
55 Sea Pro/60/60 Bigfoot/
60 Marathon/60 Sea Pro
(U) 0D000750 and Above
(B) 09671687 and Above
90-852572R02 / November 2002 40/50/55/60 (U) 0G531301 and Above
(B) 09974454 and Above
90-86134--4 / 1291 75, 80 & 85 (4 Cylinder) AND
90, 115 &140 (In-line 6 Cylinder)AND
150 (In-line 6 Cylinder)
(U) 4590512 and Above
(A) 8043775 and Above
(B) 9139350 and Above
(C) 7091098 and Above
(U) 4112635 and Above
(A) 8027115 and Above
(C) 7047258 and Above
(U) 4121435 and Above
(A) 8028040 and Above
(C) 7048783 and Above
90-13645--2 / 1095 70/75/75 Marathon/75XD/
75 Sea Pro 80/90 (3 Cylinder) 1987 thru 1993 AND
100 & 115 (4 Cylinder) 1988 thru 1993
(U) 0A997142 thru 0D283221
(B) 09502135 thru 09793576
(C) 0A722297 and Above
(U) 0B209468 thru 0D283221
(B) 09523034 thru 09793576
(C) 0A731673 and Above
90-830234R04 / May 2003 75/75 Marathon/
75 Sea Pro 90/100/115/125/65 Jet/
80 Jet 1994 and Newer
(U) 0D283222 and Above
(B) 09793577 and Above
90-892568R04 / May 2003 75/75 Marathon/
75 Sea Pro 90/100/115/125/65 Jet/
80 Jet 1994 and Newer
(I)
90-86133--3 / 1984 150/175/200 1976 thru 1979 V-6 Models (U) 5464485 and Below
(A) 8063934 and Below
90-97658--3 / 1-488 135/135 Marathon/
150 150 Marathon/W 150/150 XR2 150 Magnum/
150 XR4 150 Magnum II/175/200/220 EFI/
225 1980 thru 1988 Models
(U) 5464486 thru 0C100860
(A) 8063935 and Above
90-814098--1 /190 135/150/150 XR4/
150 Magnum II 175/175 Ski 1989 Models AND
200/200XRi 1989 & 1990 Models
(U) 0C100861 thru 0C221499
(U) 0C100861 thru 0C291519
90-816249--1 /491 135/150/150 XR4/
150 Magnum II 175/175 Ski/
175 XRi 175 Magnum EFI 1990 Models AND
200/200XRi (2.5 Liter) 1991 Models
(U) 0C221500 thru 0D081999
(U) 0C291520 thru 0D081999
90-824052R3 / June 2002 135/150/150 XR6/
150 Magnum III 150 EFI/
175/175 EFI/200/
200 EFI 150/200/
225 Pro Max 150/200/
225 Super Magnum 1992 and 2000
(U) 0D82000 and Above
90-878079R01 August 2002 135/150XR6/
150 Magnum III 150 EFI /
175/175 EFI/200/
200 EFI 2000 and Newer
(U) 0G960500 and Above
90-883728 May 2001 150/175/200 EFI 2002 and Newer (U) 0T409000 and Above
90-885565 /May 2001 150/175/200 EFI 2002 and Newer (U) 0T409000 and Above (I)
90-822900R3 / December 1997 225/225 EFI/250 EFI 3.0 Liter Marathon/
3.0 Liter Sea Pro 1994 and Newer
(U) 0D280813 and Above
90-884294R01 / September 2003 200/225/
250 3.0 Liter Work EFI 2002 and Newer
(U) 0T409000 and Above
90-885590R01 / September 2003 200/225/
250 3.0 Liter Work EFI 2002 and Newer
(U) 0T409000 and Above (I)
90-813779 / 1-1190 250/275 (3.4 Liter) All
90-43508 / 1184 300/3.4 Liter All
4-Stroke Outboards
90-857138R1 ss to 857138R02 /May 2003 4/5/6 (4-Stroke) 1999 and Newer (U) 0R000001 and Above
(B) 0P073456 and Above
90-888488R1 / May 2000 4/5/6 (4-Stroke) 1999 and Newer (I)
90-827857R1 /November 1996 8/9.9 (4-Stroke) (U) 0H000058 thru 0G589999
90-892248R01 February 2004 8/9.9 & 9.9 Bigfoot (4-Stroke) (U) 0R042475 and Above
90-856159R02 /September 2002 9.9/15 (4-Stroke) (323cc) 9.9/15 Bigfoot (4-Stroke) (323cc) (U) 0G590000 and Above
90-854785R2 /November 2001 25 Bigfoot (4-Stroke)1998 and Newer (U) 0G590000 and Above
90-887769R2 /November 2001 25 Bigfoot (4-Stroke)1998 and Newer (I)
90-857046R1 / November 2001 30/40/40 Bigfoot (4-Stroke) (U) 0G760300 and Above
90-887770R1 / November 2001 30/40/40 Bigfoot (4-Stroke) (I)
90-883064R01 ss to 883064R02 / December 2004 30/40 (4-Stroke) EFI 2002 and Newer (U) 0T409000 and Above
90-885564 / December 2004 30/40 (4-Stroke) EFI 2002 and Newer (U) 0T409000 and Above (I)
90-828631R3 / March 1999 40/45/50/50 Bigfoot (4-Stroke) (U) 0G231123 and Above
90-883065R01 / September 2004 40/50/60 EFI (4-Stroke) 2002 and Newer (U) 0T409000 and Above
90-888489R01 / September 2004 40/50/60 EFI (4-Stroke) 2002 and Newer (I)
90-858896 /May 2000 50/60 (4-Stroke) 2001 and Newer (U) 0T178500 and Above
90-888472 / May 2000 50/60 (4-Stroke) 2001 and Newer (I)
90-858895R02 /April 2003 75/90 (4-Stroke) 2000 and Newer (U) 0G960500 and Above
90-889718R02 / April 2003 75/90 (4-Stroke) 2000 and Newer (I)
90-897725 / March 2005 75/90 4-Stroke EFI 2005 and Newer (U) 1B172291 and Above
90-898008 March 2005 75/90 4-Stroke EFI 2005 and Newer (I)
90-881980R02 ss to 90-881980R03 / April 2003 115 EFI (4-Stroke) 2001 and Newer (U) 0T178500 and Above
90-887771R02 / April 2003 115 EFI (4-Stroke) 2001 and Newer (I)
90-888465 / July 2002 225 EFI (4-Stroke) 2003 and Newer (U) 0T653945 and Above
90-889595 / July 2002 225 EFI (4-Stroke) 2003 and Newer (I)
Verado Outboards
90-897928T00 / July 2005 135/150/175 Verado 4-Stroke 2006 and Newer (U) 1B227000 and Above (I)
90-897928100 Verado Section 1 - Important InformationAll
90-897928200 Verado Section 2 - Electrical SystemAll
90-897928300 Verado Section 3 - Fuel SystemAll
90-897928400 Verado Section 4 - PowerheadAll
90-897928500 Verado Section 5 - Mid-SectionAll
90-897928600 Verado Section 6 - Lower UnitAll
90-897928700 Verado Section 7, 8, & 9 - Attachments, Power Steering and Color DiagramsAll
90-896579T00 / July 2004 200/225/250/275 Verado 4-Stroke 2005 and Newer (U) 0T980000 and Above
90-896580100 Verado Section 1 - Important Information
90-896580200 Verado Section 2 - Electrical System
90-896580300 Verado Section 3 - Fuel System
90-896580400 Verado Section 4 - Powerhead
90-896580500 Verado Section 5 - Mid-Section
90-896580600 Verado Section 6 - Lower Unit
90-896580700 Verado Section 7,8 & 9 - Attachments, Power Steering, and Color Diagrams
90-896582T00 / July 2004 200/225/250/275 Verado 4-Stroke 2005 and Newer (I)
90-896583100 Verado Section 1 - Important Information
90-896583200 Verado Section 2 - Electrical System
90-896583300 Verado Section 3 - Fuel System
90-896583400 Verado Section 4 - Powerhead
90-896583500 Verado Section 5 - Mid-Section
90-896583600 Verado Section 6 - Lower Unit
90-896583700 Verado Section 7,8, & 9 - Attachments, Power Steering, and Color Diagrams
OptiMax Outboards
90-889785 April 2003 75/90/115 OptiMax Direct Fuel Injection (U) 0T801000 and Above
90-892302 / April 2003 75/90/115 OptiMax Direct Fuel Injection (I)
90-855347R02 / November 2002 135/150 OptiMax Direct Fuel Injection (U) 0G590000 thru 0G960499
90-859494R1 / June 2000 115/135/150/175 OptiMax Direct Fuel Injection (U) 0G960500 and Above
90-889816R1 / November 2002 115/135/150/175 OptiMax Direct Fuel Injection (I)
90-855348R02 / November 2002 200/225 OptiMax Direct Fuel Injection (U) 0G960500 and Above
90-889764R02 / November 2002 200/225 OptiMax Direct Fuel Injection (U) 0G960500 and Above (I)
90-859769R03 / August 2003 200/225 OptiMax Direct Fuel Injection including DTS (U) 0G960500 and Above
90-889643R03 / August 2003 200/225 OptiMax Direct Fuel Injection including DTS (I)
90-889525 June 2002 OptiMax Diagnostic Guide 2000 and Newer (U) All
90-889601 June 2002 OptiMax Diagnostic Guide 2000 and Newer (I)
90-841916R01 225 Pro/Sport XS OptiMax Pro XS 2005 and Newer Sport XS 2006 and Newer (U) 0T997974 (U) 1E000797
SmartCraft and DTS Publications
90-895372 / July 2004 SmartCraft Digital Throttle and Shift (DTS) - 10 Pin Engine Connection (U)
90-896643 / July 2004 SmartCraft Digital Throttle and Shift (DTS) - 10 Pin Engine Connection (I)
90-895072 / August 2004 SmartCraft Digital Throttle and Shift (DTS) - 14 Pin Engine Connection (U)
90-896642 / August 2004 SmartCraft Digital Throttle and Shift (DTS) - 14 Pin Engine Connection (I)
90-897790 / November 2005 SmartCraft Digital Throttle and Shift (DTS) - 14 Pin Engine Connection (Version 06) (U) (I)
Miscellaneous Service Publications
90-814705R2 ss to 90-814705R03 / September 1998 Quicksilver Remote Controls
90-852429R1 Power Steering 70 to 200 2.5L and 3.0L (U) 0C10000 and Above
(B) 0958600 and Above
90-816981921 / 1291 1992 Technicians HandbookNo Longer Sold
90-816981930 / 1-1093 1993 Technicians HandbookNo Longer Sold
90-816981940 / 893 1994 Technicians HandbookNo Longer Sold
90-816981950 / 894 1995 Technicians HandbookNo Longer Sold
90-816981960 / 1095 1996 Technicians HandbookNo Longer Sold
90-816981970 / March 1997 1997 Technicians HandbookNo Longer Sold
90-878107 SS tp 90-878107R01 / September 1999 Recommended Service Tools (Current Models)
90-830571 / 1-696 Dealer Publications and Starting Serial Number Guide KEYNo Longer Sold


*Denotes individual Electric Outboard Service Manuals that are no longer available, order 90-16777A-1 Electric Outboard Set.
**Denotes individual Mariner Outboard Service Manuals that are no longer available, order 90-824936 Mariner Outboard Set.
(U) = UNITED STATES
(A) = AUSTRALIA
(B) = BELGIUM
(C) = CANADA
(I) = INTERNATIONAL

©2004 Sterndrives.Com •EmailAbout UsHome Mercruiser HelpShop ManualsContact

Note: We are NOT Mercury Marine or Mercruiser.